Line system upgrades are performed from equipment diagnosis.
We propose the best renewal method for our customers.
The machine tools we are currently using are not in good condition due to aging! Or you want to make use of idle equipment that is sitting in a warehouse! You want to switch to a new model!
In such cases, Sakurai Seisakusho will renew your machine tools!
SAKURAI will upgrade the system to meet your needs.
Renewal Achievements
Renewal of 4 M/C units made by a certain E company
Renewal of AL housing converter equipment using 4 units from idle CYL-HEAD processing equipment.
- Jig design
- Tool Layout Creation
- Machine inspection and cleaning
- New jig production Loading
- Coolant piping replacement
- Programing
- Cutting test & adjustment
- Addition of oil container
- On-site installation setup
< Modification details >
Renewal of 22 M/C units made by a certain H company
The line will be renewed to process 8 models of aluminum housing cases using 11 x 2 lines of horizontal machining centers manufactured by a certain H company, for a total of 22 machining centers.
- Jig design
- Tool Layout Creation
- Machine inspection and cleaning
- New jig production Loading
- Programming
- Cutting test & adjustment
- On-site installation setup
< Modification details >
Renewal of F Company’s connecting rod machining transfer machine
A transfer machine for machining connecting rod tightening holes manufactured by a certain F company is renewed to incorporate a new model.
- Machine inspection and cleaning
- Cassette jig design & fabrication
- New multi-head design and installation
- Remodeling of transfer equipment
- Tool breakage detection modification/li>
- Programming
- Cutting test & adjustment
- On-site installation setup
< Modification details >
Overhauling a horizontal machining center made by a certain O company in our company
A 1996 horizontal machining center manufactured by a certain O company in the company was overhauled because the machine accuracy had deteriorated after 25 years.
- Confirmation of current machine level
- Survey of current accuracy of each axis
- Check the current sliding surfaces of X, Y, and Z axes
- Ball screw inspection
- Check for other defects
- Z-axis back plate rubbing
- Z-axis razor adjustment
- Straightness, parallelism, and level adjustment of each axis
- Final assembly accuracy inspection
- Operation check, accuracy check
< Overhaul contents >
Overhauled a lathe made by a certain M company in our company.
The company’s 1991 horizontal lathe manufactured by a certain M company was overhauled due to deterioration of machine accuracy after 30 years.
- Current machine inspection
- Examination of the current accuracy of each axis
- Ball screw inspection
- Main spindle bearing replacement
- X-axis, Z-axis LM guide replacement
- Check for other defects
- Straightness and parallelism adjustment of each axis
- Final assembly accuracy inspection
- Check operation and accuracy
< Overhaul contents ><
The product images shown are only examples. When considering upgrading existing equipment, there are no restrictions on the manufacturer or specifications of the robot used.
All of our products are proposed based on the customer’s requests after hearing the details of the customer’s production line layout, capacity, product outline, and personnel allocation.